Real-Time Pallet Consolidation: Smart Freight Grouping for Every Product Type
When it comes to wholesale logistics, efficiency isn’t just about speed—it’s about getting the right products onto the right pallets, in the right way, every time.
Our Real-Time Pallet Consolidation system intelligently groups orders by freight type, destination, and pallet standard—ensuring cost-effective, compliant, and damage-free delivery.
The Challenge
Wholesalers often deal with mixed freight: frozen goods, refrigerated items, ambient products, ADR (hazardous) cargo, and even irregular or oversized items.
Traditional systems treat them all the same, which leads to wasted pallet space, increased costs, and compliance risks.
Our Solution
Our AI-driven logistics engine automatically:
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Groups by Freight Type
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Frozen (-18°C) – Stored and shipped in deep-freeze conditions.
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Refrigerated (0–5°C) – Kept chilled for freshness.
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Chilled (5–8°C) – Temperature-controlled but not frozen.
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Ambient – Standard dry goods.
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ADR Goods – Hazardous items handled per strict EU/UK regulations.
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Matches to Correct Pallet Standard
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EU Pallets (EUR-1) – 1200×800 mm standard.
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UK Pallets – 1200×1000 mm standard.
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Non-Standard Pallets – Automatically identified and optimised for irregular sizes.
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Optimises for Cost & Space
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Consolidates orders in real time, filling each pallet to safe, legal limits while minimising unused space.
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Chooses the most efficient load configuration for both cubic space and weight distribution.
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Ensures Compliance & Safety
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Keeps incompatible goods separate (e.g., chemicals away from food).
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Assigns correct packaging and labelling for each freight category.
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Key Benefits
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Lower Freight Costs – More efficient pallet usage means fewer pallets shipped per order.
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Regulatory Compliance – Fully aligned with EU & UK freight handling standards.
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Better Temperature Integrity – Temperature-controlled goods grouped to maintain quality.
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Faster Loading & Delivery – Well-organised pallets reduce handling time at every stage.
Designed for Stockless Selling
When paired with our Virtual Warehouses and 4D Parcel Optimisation, Real-Time Pallet Consolidation ensures that even complex, multi-supplier, multi-freight orders are shipped with maximum efficiency and minimum cost—without you ever holding stock.
📞 Talk to our team today or start your own online Cash & Carry free demo.
